1/2" Thick bars are heavily textured in the forge then grooved on the fly press.
Bars are heated again after grooving.
Then hammered into a curved wooden die that match the radius I need.
I clean the forging scale off the parts by soaking them in vinegar for 2 to 4 days.
This is what they look like after a lot of wire brushing.
The paper template is used to drill the holes for the rivets that will hold on symbols.
I spent a lot of time here cutting angles and correct lengths between legs.
I'm getting close to welding it all together.
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